139
Mechanical Testing (Tension/Compression/Torsion)
3 subtopics
140
Tensile test workflow: specimen, extensometer/strain, and interpreting results
141
Torsion test workflow: obtaining shear modulus and comparing to theory
142
Hardness tests (Rockwell/Brinell/Vickers): what they do and limitations
143
Strain Measurement: Strain Gages & Rosettes
3 subtopics
144
Wheatstone bridge basics for strain gages (quarter/half/full bridge idea)
145
Gage factor, installation effects, and temperature compensation (intro)
146
Strain rosettes: convert measured strains to principal strains/stresses (practice)
147
Full-Field Stress/Strain Methods (DIC, Photoelasticity)
2 subtopics
148
Digital Image Correlation (DIC) basics: setup, outputs, and error sources
149
Photoelasticity basics: fringe patterns and qualitative stress interpretation
150
Intro Finite Element Analysis (FEA) for Solids
4 subtopics
151
FEA building blocks: element types, mesh density, and convergence idea
152
Apply loads and boundary conditions correctly; avoid rigid-body modes
153
Interpret stress results: peaks, averaging, and stress singularities near corners
154
Verify/validate FEA with hand calculations (sanity checks and benchmarks)
155
Reading Standards, Specs & Material Datasheets
3 subtopics
156
Read a material datasheet: conditions, heat treatment, and test standards
157
Distinguish typical vs minimum properties; allowables vs design values
158
Safety-critical documentation: revision control, traceability, and compliance (intro)
159
Case Studies & Failure Investigation
3 subtopics
160
Identify ductile vs brittle failure from fracture surface cues (intro checklist)
161
Recognize fatigue signatures (beach marks/striations concept) and typical origins
162
Root-cause analysis workflow: loads, environment, material, geometry, process
163
Reporting, Assumptions & Engineering Judgment
3 subtopics
164
Write a clear calculation package (given/assume/solve/check) for MoM problems
165
State assumptions and quantify uncertainty; use peer review as a control
166
Engineering ethics: communicating risk and limitations of analysis